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Fuel Cell Engineer

Overview and Key Facts

Fuel cell engineer
Education
Education
Bachelor's degree
Median Pay
Median Pay
$102,320
Job Growth
Job Growth
9.10%
(Above US Average)
Jobs in 2034
Jobs in 2034
319,600

What Do They Do?

A fuel cell engineer could...

Overview Listen to this section

Most of the world's energy comes from fossil fuels. However, the amount of fossil fuels is finite, and many people are concerned about where our energy will come from in the future. We can turn to alternative, renewable sources of fuel, such as our sun (solar energy) and the winds (wind energy). But what happens when the sun doesn't shine or the winds don't blow? Would we be stuck? Well, that is where the fuel cell comes in. A fuel cell is an electrochemical device that generates electricity through a reaction between a fuel, like hydrogen, and an oxidant, like oxygen. This reaction produces few greenhouse gas emissions other than water or water vapor. The job of the fuel cell engineer is to design new fuel cell technology that improves the reliability, functionality, and efficiency of the fuel cell. Do you like the idea of using your math and science skills to work on mankind's future energy needs? Then start "fueling your future" and read more about this career.

Do You Have the Skills and Characteristics of a Fuel Cell Engineer?


  1. Reading Comprehension: ?
  2. Critical Thinking: ?
  3. Writing: ?
  4. Speaking: ?
  5. Science: ?

Core Tasks

Think about if you'd like the typical tasks a Fuel Cell Engineer might do:
  • Plan or conduct experiments to validate new materials, optimize startup protocols, reduce conditioning time, or examine contaminant tolerance.
  • Characterize component or fuel cell performances by generating operating maps, defining operating conditions, identifying design refinements, or executing durability assessments.
  • Provide technical consultation or direction related to the development or production of fuel cell systems.
  • Analyze fuel cell or related test data, using statistical software.
  • Conduct fuel cell testing projects, using fuel cell test stations, analytical instruments, or electrochemical diagnostics, such as cyclic voltammetry or impedance spectroscopy.
  • Plan or implement fuel cell cost reduction or product improvement projects in collaboration with other engineers, suppliers, support personnel, or customers.
  • Conduct post-service or failure analyses, using electromechanical diagnostic principles or procedures.
  • Define specifications for fuel cell materials.
  • Recommend or implement changes to fuel cell system designs.
  • Read current literature, attend meetings or conferences, or talk with colleagues to stay abreast of new technology or competitive products.
  • Validate design of fuel cells, fuel cell components, or fuel cell systems.
  • Develop fuel cell materials or fuel cell test equipment.
  • Prepare test stations, instrumentation, or data acquisition systems for use in specific tests of fuel cell components or systems.
  • Fabricate prototypes of fuel cell components, assemblies, stacks, or systems.
  • Design or implement fuel cell testing or development programs.
  • Manage fuel cell battery hybrid system architecture, including sizing of components, such as fuel cells, energy storage units, or electric drives.
  • Write technical reports or proposals related to engineering projects.
  • Design fuel cell systems, subsystems, stacks, assemblies, or components, such as electric traction motors or power electronics.
  • Simulate or model fuel cell, motor, or other system information, using simulation software programs.
  • Identify or define vehicle and system integration challenges for fuel cell vehicles.
  • Calculate the efficiency or power output of a fuel cell system or process.
  • Coordinate fuel cell engineering or test schedules with departments outside engineering, such as manufacturing.
  • Authorize release of fuel cell parts, components, or subsystems for production.
  • Evaluate the power output, system cost, or environmental impact of new hydrogen or non-hydrogen fuel cell system designs.
  • Integrate electric drive subsystems with other vehicle systems to optimize performance or mitigate faults.

Salary & Job Openings

Median Salary (Yearly Pay)

Tap or scroll over map to see median salaries for each state

Future Jobs

Blast-Off:

How Will Fuel Cell Engineer Jobs Grow by 2034?
Projected % Growth
Rapid growth
(10% or higher)
Much faster than average
(7% - 10%)
Faster than average
(5% - 7%)
About as fast as average
(3% - 5%)
Slower than average
(0% - 3%)
Decreasing
Average of all U.S. jobs (5.3%)
Fuel Cell Engineer jobs (9.10%)

Steps to Get There: Becoming a Fuel Cell Engineer

High School Subjects to Study

Aim to study the yellow-shaded subjects.
Math
Algebra 1
Geometry
Algebra 2
Pre-Calculus
Calculus
Statistics
Science
Biology
Chemistry
Physics
Environmental Science
Physiology
Bio-Medical / Biotech
IT &
Engineering
Computer Science
Applied Technology
Drafting & CAD Training
Core
English
Foreign Language
Business
Psychology / Sociology

Career Pathway Listen to this section

College graduates beginning their fuel cell engineering careers usually work under the supervision of experienced engineers and, in large companies, also may receive formal classroom or seminar-type training. As new fuel cell engineers gain knowledge and experience, they are assigned more difficult projects with greater independence to develop designs, solve problems, and make decisions. Fuel cell engineers may advance to become technical specialists or to supervise a staff or team of engineers and technicians. Some eventually may become engineering managers or enter other managerial or sales jobs.

Education- Typical Degree Needed After High School Listen to this section

Degree
Post
high school credential
AA
Bachelor's
Master's
Doctoral or Professional Degree

Typical degree for an entry-level position: Bachelor's degree ? Types of Degrees and Credentials

A bachelor's degree in chemical engineering, materials science, mechanical engineering, or electrical engineering is required for almost all entry-level fuel cell engineering jobs. Graduate training is essential for engineering faculty positions and most research and development programs. Many experienced engineers obtain graduate degrees in engineering or business administration to learn new technology and broaden their education.

Admissions requirements for undergraduate engineering schools include a solid background in mathematics (algebra, geometry, trigonometry, and calculus) and science (biology, chemistry, and physics), in addition to courses in English, social studies, and humanities. Bachelor's degree programs in engineering typically are designed to last four years, but many students find that it takes between four and five years to complete their studies. In a typical four-year college curriculum, the first two years are spent studying mathematics, basic sciences, introductory engineering, humanities, and social sciences. In the last two years, most courses are in engineering, usually with a concentration in one specialty. Some programs offer a general engineering curriculum; students then specialize on the job or in graduate school.

Try it Out with an Activity or Project

STEM Activities

STEM activities are fun hands-on explorations that usually take from 10 minutes to one hour and use readily available household or classroom materials while introducing you to STEM concepts common in this career.

Science Project Ideas

Project Ideas are in-depth STEM explorations that have a strong focus on controlling variables, taking accurate measurements, and analyzing data suitable for investigating the scientific method or the engineering design process.

On the Job

Role Models

Meet Glenn Rambach, a world-renowned expert in the hydrogen and fuel cell industry, as he answers 10 questions about his hydrogen and fuel cell career.
Achieving things necessary for hydrogen and fuel cells to be successful requires understanding the interdependences of technologies, economics, social behaviors, markets, safety, and financing. 
Glenn Rambach
Dr. Eric Miller, an alternative energy expert, answers questions in this Q&A about hydrogen fuel cells and their applications.
Definitely work hard in your math and science classes, particularly physics and chemistry. In college, try and find a class that teaches something called "electro-chemistry," which is an interesting and challenging mix of physics and chemistry. 
Eric Miller, Ph.D.
Jackie Birdsall has always loved the speed of cars since high school, but now she combines that with a concern for climate change in her career as a fuel cell engineer.
It was funny, this professor who I adored was telling us that everything we cared about is destroying the planet. That awakened in me something that I didn’t really recognize prior to entering university, which is what I think university is for. 
Jackie Birdsall, Toyota Senior Engineer

Nature of the Work

Fuel cells are among the promising technologies that are expected to transform the energy sector. They represent highly efficient and fuel-flexible technologies that offer diverse benefits. For example, fuel cells can be used in a wide range of applications—from portable electronics, to stationary electricity generation, to passenger vehicles. Due to the wide range of applications for fuel cells, fuel cell engineers can expect to have job opportunities and job growth in many areas of study.

Fuel cell engineers are involved in the design and development of new fuel cell devices and technologies. Fuel cells are made up of parts, like coated membranes and electrodes, that facilitate the reaction between the fuel and the oxidant. Fuel cell engineers work on improving each component of the fuel cell. This can include intensive testing of all components of the fuel cell. They also test fuel cell power-plant systems and create power-plant subsystem analysis. Fuel cell engineers are familiar with stack technologies, such as solid oxide and high-temperature proton exchange membrane (or PEM) designs, fabrication, and characterization techniques for fuel cells. Some fuel cell designs emit carbon dioxide. Fuel cell engineers are trying to find ways to capture and sequester the excess carbon dioxide safely. Government laboratories, private companies, and universities all work on fuel cell development.

Work Environment

Most fuel cell engineers work in office buildings, laboratories, or industrial plants. Fuel cell engineers work a standard 40-hour week. At times, deadlines or design standards may bring extra pressure to a job, requiring engineers to work longer hours.

More Information

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Additional Resources

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